Technical highlights
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MAIN DEVICECarding
The flat carding machine has many combing points, space between combing elements is small, fiber web is even. the carding area forms a confined space, with less flying on the spot, a clean working environment. It is suitable for combing such as raw cotton, bleached cotton, bamboo diber, modal and tencel fiber.
Type: 1-licker-in, 3-licker-in
Width: 1500, 1800
Revolving flat type: aluminum alloy, cogged belt drive Web
g/m2:15-30
Speed:100m/min
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CrosslapperFour lapping style of four-carriage structure and double belts clamping are used;
An intermediate apron is arranged to solve the problem of excessive drafting of fiber web when lapping carriage is reversing;
Multi-axis servo motor drive , high-speed fiberoptical data communication to realize the speed control of lappring carriages and closed loop control way.
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SpunlaceModular design meet varieties of requirement applicable to various process such as tabby, perforation, jacquard, composite etc
Direct-axis suction roller with higher through hole ration whole slit-way water flow channel
Injection pressure up to 50 MPa
Width: 3.5m, 2.5m, 1.8m
Max GSM: 200g/㎡
Speed: 300m/min
Max hydraulic pressure: 400bar Function modular
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DryerHot air through drum drying, diameter of drum is 1400mm,1900mm
many types of heating methods, oil heating saturated steam, natural gas
Whole machine has good sealing performance, high-efficiency circulating fan, strong suction force, large air volume and high hot air utilization;
Inside wall of the chamber and all the parts in contact with the hot air are made of 304 stainless steel;
Modular design to realize fast combination of drum quantity, heating mode and working width.
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DrafterWeb is hold and transited by multi-pairs taker-in upper and lower arrangement, draft fiber web by depending on the speed difference of adjacent two pairs taker-in.
Draft ratio at each zone can be adjusted;
Draft ration and total draft can be controlled by frenquency technology, ensure uniformity of fiber web.
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WinderCombining surface drive with pressure to achieve optimum hardness of finished roll, tension is adjust precisely on different materials.
Integrated cross-cutting and roll exchange system ensure roll exchange automatically without speed reduction. efficiency of the whole line is improved;
Equipped with the shaft-back automatically system to reduce labor intensity of workers;
Meet sample proofing of small rolls, reduce consumption of raw material for proofing and cost saving.
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Highlights of CTMTC Spunlace LineHigh production speed
Enhanced production capacity
Non-stop production
Robust construction of the entire equipment
High end continuous production due to splicing systems
Reduced maintenance downtime for higher efficiency
Energy efficiency for a better carbon footprint
Easy to operate in all functions of the line
Quality control system included
Quick delivery and assembly of the line
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High Level Nonwoven Production SolutionWith years of experience and comprehensive textile competence, CTMTC built up a reliable process solution on both machinery and process. You will get innovative and reliable products on all your demands, no matter machinery, spare parts or, process.
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Well-known Brand of Key Parts Escort Your Nonwoven Production LineAs the leading manufacturer in Spun Lace Machine, CTMTC cooperate with world famous brand on key parts to make sure top-level nonwoven fabric quality and energy saving.
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Individualized Design & Technician SupportIncluding: Feasibility study report/Professional design/High quality machinery /Installation and commission /Stuff training and process support
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Out Standing Nonwoven Fabric Appearance For Your Winning In The MarketWith adoption of CTMTC Spun lace production line, you can receive Good cost performance/Optimized production processes/Running constantly and smoothly /Minimum maintenance cost/One-on-one technician and service /Longtime spare parts service.
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Service and SupportFull CTMTC service and support, optionally for entire product life cycle
We help you achieve long-term production success and support you in expanding your business with existing equipment, we are at your side support, advice, know-how and service-in person.
Professional design and reliable feasibility report for your decision
The solutions are designed for customer-made, maximum efficiency, have numerous optional possibilities with professional design knowledge and excellent manufacturing quality.
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Main Specifications
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Cross lapping spunlace line
Production | Cross Lapper Web Forming |
| Configurations | 2 carding+1 Cross Lapper 2 Carding+2 Cross Lapper 2 Carding+4 Cross Lapper |
| Raw materials | Polyester, Viscose, Cotton |
| Application | Beauty masks, High- Quality Wipes, Coating Substrates, Technical Nonwovens |
| Web Weights | 30-400GSM |
| Lines Widths | Up to 3500 |
| Production Speed | Up to 110m/min |
| Capacity per Day | Up to 25 Ton |
| Uptime Efficiency | 90% |
| Line Dimensions (Max) (L*W*H) | 14000mm* 2000mm *2500mm |
| Extra Features | Low Maintenance, Low Downtimes |
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