Product Introduction
JWF1576 is a new generation of fast-installation platform Ring Spinning Frame launched by Jingwei Intelligent Textile Machinery Co., Ltd. (hereby called Jingwei) based on customer demand and development trend of Ring Spinning technology.
It integrates two types of ring rail lifting technology, tape belt and screw type, and update technologies in drafting transmission, sealing and heat dissipation, energy-saving, intelligent control etc. lt can meet customers' high-end oriented, intelligentized and greenization demand.
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Target
New differentiated fibers Modal, Lyocell, etc.
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Realize
Large drafting/Large weight/Siro-compact spinning
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Resolve
Roller torsionalvibration
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Technology
New drafting section
Technical highlights
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High speed
Mechanical spindle speed 25000rpm
Super JwD68 series high speed spindles
Radial run-out 0.02mm
High precision main shaft
Keyless connection,with a radial run-out less than 0.05mm after connection, more suitable for high-speed running
Radial run-out 0.05mm High precision carbon tin pulley
Lightweight,small moment of inertia, for high-speed spinning and better energy-saving
Mechanical spindle speed 30000rpm
Super JwD58 series high speed spindles
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High efficiency
Standard electronic-twisting control technology canrealize spindle and roller driven separately
Modularized mechanical drafting, electronic drafting and fully electronic drafting are optional
Modularized lifting type
High packaging capacity
Middle part fast-installation technology
Convex disc Auto-doffing
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High quality
High precision non mechanical wave roller (with a non mechanical wave rate of 99.8%), high precision flat / con. ical bearing steel ring cup, YJ200A/YJ210A series pendulum arm with semi-release pressure function, can achieve long-term high-speed stable spinning.
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Energy saving
1. Oil bath main drive and new brake system,the variable frequency motor above lE3 is standard.
*lt can saving energy 3%~5% with themotors above lE4.
2. Adopt the double-sided suction technology the consumption of 1200 spindles long frame has been reduced by about 30%.
3. *Equipped with an intelligent negative pressure control system, real-time monitoring of spin-ning status, automatic adjustment of negative pressure, and saving energy about 35% on the basis of double-sided suction system.
4.Super JWD58 series spindles can savingenergy about 5% as same speed.
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Intelligent spinning
Intelligent spinning expert system
Friendly operation interface
Fault prompt visualization
*An intelligent single spindle detection system can be optionally equipped to accurately detect the spindle speed, breakage, twist, etc. of each spindle, achieving statistical functions such as defective spindles, breakage at 1000 spindles/h, and breakage analysis, improving the management and efficiency of the spinning frame.
*lt is optional for MES management system for ring spinning workshop and lEYE (intelligent eye) remote operation and maintenance system.
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Optional configuration
01 *Flexible spinning forms
Flexible production of core spun yarn, slub yarn, compact spin-ning, and Siro-compact spinning and so on.
02 *Roving-Ring Link
Internal circulation or external circulation Roving-Ring Link.
03 *Centralized suction system
No need for manual cotton picking, top or bottom suction.
04 *Ring-Ring Link / Ring-Coner Link
All coners can be connected clockwise or anticlockwise with one ring spinning frame, or several ring spinning frames can be connected to one coner.
Optional underground type Ring-Ring Link / Ring-Coner Link, retaining aisle, saving space, and reducing invest-ment costs.
Main Specifications
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JWF1576
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JWF1576A
| Spindle Gauge(mm) | 70 |
| No.of Spindles | 840~1824 (Please refer to thespindle series table for details) |
| Diameter of Bottom Roller(mm) | Ø27ר27ר27/Ø27ר30ר27 (6 spindle pos./piece) |
| Bobbin length(mm) | 180~220 |
| Diameter of Ring Cup(mm) | 36~45 |
| Fiber Length(mm) | ≤60 |
| Yarn Density (Tex(Ne)) | 4.92~59(120~105) |
| Twist(T/m) | 230~3000(φ19 Wharve diameter) |
| Twist Direction | Single tension pulleyZ / Double tension pulley Z/S |
| Total Draft Rate | 10~80(Standard)/10~110(0ptional) |
| Spindle Speed (r/min) | 12000~25000(Mechanical Speed, controlled by inverter) |
| Spindle Driving | Tin pulley driving,4-spindle/pulley |
| Drafting type | 3-ine rollers, short & long apronsequipped with weighting arms |
| Twist type | Electronic |
| Lifting type | Electronic (Tape lift/ Screw lift) |
| Suction system | Double-side/ Single-side |
| Doffing type | Auto-doffer |
| Cops extracting rate | 100% |
| Bobbin inserting rate | 100% |
| Yarn retentlon rate | ≥98% |
| Doffng time(min) | 2.5 |
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